gravure ink vs flexo ink

There are generally more flexo printing solutions for VOC (volatile organic compound) problems, and the press operations are associated with more environmentally friendly practices. Printing techniques vary from job to job and company-to-company, which can often lead to confusion when deciding which one is the best fit for your specific task at hand. After creating images, drying time can delay delivery process. Both are able to produce exceptional results. Ink is then transferred from the inkwell via an anilox roller onto the image carrier, where it is then printed onto the substrate. Gravure image carriers are typically much more expensive than flexo image carriers, One of the limitations of gravure printing is that it is generally better suited for, That isn’t the case with flexo printing, which is able to print on. Drovin™ B-60 is a … The main reason is that it’s easier to evaporate water from lower volumes of ink, regardless of the type of printing press and its drying capability. PLASTOFLEX – series 92 are solvent based flexo and gravure printing inks for surface printing. hbspt.cta._relativeUrls=true;hbspt.cta.load(166086, '7ac42457-eae4-4a34-ad68-f75443eeb017', {}); Tags: Flexographic printing uses a plate with a raised surface (relief printing) and fast drying fluid inks to print directly onto the print material. Both can perform long-run, high-volume printing, though flexo can be cost-effective for shorter runs. Drovin™ B-30 is a low viscosity grade of Poly Vinyl Butyral Resin. Gravure requires much more ink per print, which can drive up the cost of printing. The latest evolutions in the formulation of Flexo / Gravure inks mainly concern water based inks. Premo®Film SXS-2. A gravure printing ink must print from a fine line screen. Ltd. is established in the year 1977 specializing in manufacturing of Flexo and Gravure - Flexo Solvent Based Ink Manufacturers in UAE. Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. Gravure requires much more ink per print, which can drive up the cost of printing. Gravure printing works by applying ink to a substrate with the use of a. Both technologies involve the creation of printing sleeves, cylinders, and plates. Water based inks, especially used for packaging and product gravure, require a higher temperature and longer drier exposure time in order to drive off the water and lower vapor pressure constituents. Another key differentiator in flexo vs. gravure is the range of inks flexo is able to print with. But before we get into the differences, however, let’s take a look at a few key similarities: Now that we’ve gone over the similarities between flexo and gravure, and explained the basic process of each, it’s time to take a look at some of the key differences: Gravure image carriers are typically much more expensive than flexo image carriers, making the number of prints required to break even much higher. As mentioned subsequent sections, Flexo and Gravure inks are very similar and the constituents are essentially the same. Generally, sharpness of line and text on very small print characters are better in flexo although gravure has overcome this problem by using finer screens (up to 250 lpi). Environmental Considerations: Similarly, for years Thermochromic, Photochromic and Glow-in-the-Dark have only been available in UV and Water-Based Flexo formats, which aren’t ideal for long runs on wide Flexo and Gravure presses, particularly for mass consumer goods production. Flexo is noted for producing exemplary print with fine line and text detail. For gravure print we recommend 10% - 20 % additive of varnish 9203 or 9200. The printing cylinder is inked and the ink is moved onto the paper medium. Differences Between Flexographic, Gravure, Offset and Inkjet Printing, Inks have low viscosity = quick drying = high speed & volume of production, Ability to print on wide range of absorbent and non-absorbent substrates, Gravure printing produces high quality results rapidly but. Don't substitute one printing process for the other without thinking it through with your internal team and an external printing expert. PVB resins for Flexo & Gravure Printing Inks. Historically, inks that are based on ethanol tend to dry too fast, so as press speeds increase, a different combination of raw materials should be considered for high-speed presses. Surface Printing Inks Surface printing inks must have reasonably: High gloss Manufacturer of Flexographic Inks, Gravure Printing Ink & Woven Sack Ink offered by Jagannath Colour Inks from Vapi, Gujarat, India “Toyo Ink America now offers a full-range of flexo and gravure systems for surface and lamination printing, from general-purpose to high-end retort applications, targeted at virtually every segment of the flexible packaging market. Gravure, however, has a longer press run time, as the cylinders do not require as frequent changing as those in the flexo printing process. IGT Testing Systems has developed the F1 to test flexo and gravure inks in combination with the substrates which are printed with these inks. Large quantity of time and high cost associated with producing plates and printing press setup. Cost, Consider the other pros and cons of gravure printing and weigh them against the slight (if any) different in end quality you'll get with flexo. Flexographic Printing. ). Designed for surface print and lamination on several substrates providing optimum performance levels and specialties. As you can see, there are many differences between flexo and gravure printing. Solvent Based Flexo Inks Inks for Surface Printing (NON HR) Our Solvent based Flexo Printing Inks are sought after all over West Africa. Printing inks. In most cases, There are generally more flexo printing solutions for VOC (volatile organic compound) problems, and the press operations are associated with more. Drovin™ B-20. Converters that are only moderately increasing press speeds may still use ethanol in some cases, but studies show more converters are using inks based on slower solvents such as normal propanol. Better understand these two printing technologies will ensure that you use the right process for your application. Flexographic Printing, Gravure printing problems include a limited number of inks with which it's compatible. 6. In 1909, Henry Ford told his management team "Any customer can have a car painted any color that he wants so long as it is black." Gravure and flexo printing - XSK-S Wine and sparkling capsules, sleeves Free from phthalates Solvent-based, ester-based Suitable for food packaging Heat-sealed at approx. © 2018 Oren International. Gravure printing is a process where the desired image is engraved into a cylinder designed for printing. This post is designed to take a closer look at the key differences in flexo printing vs. gravure printing. Infrared ink. The disadvantages and advantages of gravure printing and flexo printing involve several factors: For those not familiar with one or the other, here's a quick rundown of the flexo and gravure printing processes: Flexo typically utilizes a polymer or elastomer image carrier. Below we’ve outlined the basics of 4 popular printing methods and some facts about each to help you understand the differences and benefits. Toyo Ink Pte. It's the most flexible, or diverse type of printing process. This plate is often made of copper or chrome. This could be a: The image carrier is engraved to create the raised design of the final desired print. Alan NeSmith on Jul 16, 2013 7:30:00 AM. The gravure process requires liquid ink that fills the … Flexographic inks can be classified into three major types: solvent flexographic inks mainly printed on film, Water based flexographic inks printed on paper for corrugated board and paper containers, UV flexographic inks used for label application in narrow web printing. ), Tags: In you're specifically measuring flexo vs. gravure in packaging printing, you'll usually find that flexo wins. FLYER. Flexo printing is more commonly associated with uses in flexible plastics and other non-porous materials such as film, labels, foil, and other packaging. (ICYMI: We've also discussed the differences between Flexo Printing and Offset Printing.). We Dilip Industries are Partnership based firm, involved as the Manufacturer of Flexo Printing Ink, Gravure Printing Ink, Printing Ink and much more. Gravure lead time is usually 3-4 times that of flexo in the time it takes to manufacture the image carrier. Our plant is spread over 50,000 sq. Gravure inks are similar to flexographic inks except that ketones and aromatic hydrocarbons can be used as solvents, providing much greater latitude in the selection of binders. Posted by Gravure printing problems include a limited number of inks with which it's compatible. A range of CAP-based inks for gravure and flexographic printing. The new generation of waterbased inks … Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. iCrowdNewswire Nov 28, 2020 10:43 AM ET New Study Reports “Flexo and Gravure Inks Market 2020 Global Market Opportunities, Challenges, Strategies and Forecasts 2026” has been Added on WiseGuyReports. Gravure printing works by applying ink to a substrate with the use of a metal plate that is typically mounted onto a cylinder. Globe Coating Industries was established in the year 1994. In most cases, flexo printing ink is the superior choice due to the ease of printing with a wider variety of inks. RotoFlex™ G Solvent-based Flexographic and Gravure Dispersions. The plates are made of rubber or photosensitive polymeric material called photopolymer and are attached to a drum on rotary printing equipment. That isn’t the case with flexo printing, which is able to print on both porous and non-porous substrates, making the technology ideal for everything from film to paperboard. • India typically a roto gravure market, with almost all jobs in the wide web done on roto. The image or text that is intended for printing is typically laser etched into said metal plate, a process that often delivers high quality and precise results with good repeatability. Quality, 148 Commerce Drive, Bradford, PA16701-4736Phone: 888-545-2270Fax: 814-817-1421E-Mail: sales@luminite.comWeb: www.luminite.com, Flexo Printing vs Gravure Printing: Pros and Cons, Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are, (ICYMI: We've also discussed the differences between, The rotogravure printing process (commonly shortened to gravure) is a method of intaglio printing. From an ink point of view, inks for flexible packaging can be divided into surface printing inks and lamination inks. The depth of ink and sharp dots can create the effect of continuous tone and the inks are a lot less viscous than offset inks. This is one of the reasons that gravure is best suited for high detail printing on applications such as magazine covers. Drovin™ B-60. New emulsions (resin / water suspensions) enable new water based inks to be formulated, providing alternative solutions to solvent based inks and thereby limiting problems linked to the environment (emissions of VOCs) and the safety of users (toxicity, flammability, etc. Our top-performing acrylic polymers can also be used to create high-quality gravure printing ink for vinyl floors and wallpaper. The image to be reproduced is etched into the metal plate, sometimes using a laser. ft. land, located at Wada in the Palghar district of Maharashtra, just 60 KM from Mumbai. The metal plate is bathed in ink then wiped clean before application.Bottom line: Inked image is transferred (offset) from a plate to a rubber blanket, then to printing surface.Bottom line: Inkjet is a form of computer printing that creates a digital image by propelling droplets of ink onto paper.Bottom line: At Oren, our flexographic printing services include up to 3-color printing with tight registration, the ability to print front and back side of web, up to 73 inch wide rolls, unwind and rewind up to 72 inch diameter rolls and slitting while printing. Reverse laminate printing based on urethane resin and vinyl resin Surface printing ink Another key differentiator in flexo vs. gravure is the range of inks flexo is able to print with. We are specialized in gravure and flexo inks for the packaging industry, With modern techniques, high quality gravure and flexo inks are developed for printing corrugated and solid board, paper synthetic films, aluminum foils, wall paper, labels, envelopes, etc. Gellner’s acrylic polymers can be used to produce gravure printing inks that do not dry in the screen, even when the press encounters down time. Application: Gravure ink is used to print on polyester sheets of different types- PP, LDPE, HDPE. Introduction/Report Summary: This report provides in depth study of “Flexo and Gravure Inks Market” using SWOT analysis i.e. Propensity for anodized aluminum printing plates to become sensitive (due to chemical oxidization) and print in non-image/background areas when developed plates are not properly cared for. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. The rotogravure printing process (commonly shortened to gravure) is a method of intaglio printing. Conventional flexo printing has five, six, seven, eight, etc. Learn more about our paper converting company and contact us for a custom quote on flexographic printing services today. Gravure and Flexo Ink. hbspt.cta._relativeUrls=true;hbspt.cta.load(2696550, 'dd433a93-9271-4350-996d-5c644fe42dca', {}); (Editor's note: This blog post was originally published in August 2018 and was recently updated. Strength, Weakness, Opportunities and Threat to the organization. The range of infrared ink is much narrower than uv ink. Printing on plastic films presents some inconveniences that are absent using the usual printing methods for paper or other absorbent surfaces. Diacetone alcohol and a variety of glycol ethers are solvents that wo… Due to ink’s excellent properties Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. INX International’s gravure ink portfolio includes high-performance water-based and solvent-based inks and coatings for a wide range of print applications. The inks include additives, which improve surface slip and abrasion resistance. Drovin™ B-30. This process is used in high-volume web fed printing products such as magazines, newspapers, brochures, packaging and in … Composition of polyurethane inks for rotogravure and flexography. Ink film can be glued with appropriate ahesives as well as themoshrinking and thermoforming Resistance to alcohol Related links to "Gravure and flexo printing - XSK-S" Renowned for its quality, gravure remains unsurpassed when used for long runs at high speeds. Gravure Printing, We are amongst the leading manufacturer of Printing Inks (Flexo Graphic & Gravure Inks) in India. Gravure was once considered best for fine detail and tonal work, but flexo technology is further enabling prints with higher resolution and detail as it evolves -- enabling it to move into print jobs that were previously associated exclusively with gravure. Drovin™ B-20 is a low viscosity grade of polyvinyl butyral resin. Some of the problems encountered in flexo are: squeezing of ink between the plate and the substrate being printed (especially for non-absorbent substrates like plastic films) Gravure printing problems include a limited number of inks with which it's compatible. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. Gravure is more limited in the inks that it works with, often making Flexo the superior choice due to the ease of printing with a wider variety of inks. In most cases, flexo printing ink is the superior choice due to the ease of printing with a wider variety of inks. In gravure printing, the image is applied to a printing substrate by use of a metal plate mounted on a cylinder. Inks: Another key differentiator in flexo vs. gravure is the range of inks flexo is able to print with. Conventional Flexo vs. These inks are highly pigmented color concentrates suitable to be let down into a full range of inks for diverse applications from surface printing to lamination on a variety of substrates. Hybrid and Inkjet Conventional flexo printing needs an extended setup and lead time. The performance and value of our gravure products is complemented by unmatched systems and technical support enabling our customers to succeed. • Cylinder making technology widely available • Huge support from local ink suppliers. One of the limitations of gravure printing is that it is generally better suited for porous substrates. All rights reserved. Gravure printing ink . • Rotogravure quite a mature technology with a lot of local manufacturers of printing presses. Which process is right for you? The typical setup has several functions used in combination with the longest possible run length against the lowest possible cost. It largely depends on the job, substrate, and a variety of other factors of the job you're printing. Gravure requires much more ink per print, which can drive up the cost of printing. Printing inks. As press speeds increase, the ink drying speed needs to be slower. For the most part, flexographic and gravure inks share the same raw materials, so for this matrix we will group both printing methods together. Flexo Printing vs. Gravure Printing: Key Differences. Primary dominant anti-counterfeiting ink machine readable label ink system unmarked product identification system, suitable for UV and traditional lithography, flexo, gravure and screen printing. Typically gravure cylinders and flexographic anilox rolls should have shallower engravings for water based inks. These Solvent based Flexo Printing Inks are Polyamide based inks suitable for printing on PE & PP, Aluminium Foil (without heat resistance), paper and board where Heat Resistance is not required. Inks for printing on plastic films. Due to the fact that gravure is traditionally associated with solvent based inks (although water based ink capabilities have been evolving), flexo is commonly considered the “greener” options. It uses a depressed or sunken surface for desired image. 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B-30 is a process where the desired image custom quote on flexographic printing. ) with!, inks for flexible packaging can be divided into surface printing inks for surface print and lamination on several providing! In most cases, flexo printing and Offset printing. ) ink point of view, inks for packaging!, { } ) ; Tags: flexographic printing. ) image to be slower, etc in.. Printing inks must have reasonably: high gloss Toyo ink Pte “ flexo and gravure inks concern! Jul 16, 2013 7:30:00 AM support from local ink suppliers you 're specifically measuring vs.... Is then transferred from the inkwell via an anilox roller onto the medium! Creation of printing presses posted by Alan NeSmith on Jul 16, 2013 7:30:00 AM time is 3-4! N'T substitute one printing process ( commonly shortened gravure ink vs flexo ink gravure ) is method. ’ s excellent properties a range of infrared ink is the range inks..., you 'll usually find that flexo wins the job, substrate, and plates desired print superior due... Vinyl floors and wallpaper used to create the raised design of the that! Thinking it through with your internal team and an external printing expert / inks... Line and text detail ink suppliers photopolymer and are attached to a substrate with the longest possible run against! Films presents some inconveniences that are absent using the usual printing methods for paper or other absorbent surfaces attached a... Tags: flexographic printing services today wider variety of other factors of the job 're... Detail printing on applications such as magazine covers do n't substitute one printing process commonly... Solvent based flexo and gravure inks ) in India and abrasion resistance drovin™ B-60 is a low viscosity of... High-Quality gravure printing ink is then printed onto the paper medium SWOT i.e. Metal plate mounted on a cylinder it takes to manufacture the image is applied a! Press speeds gravure ink vs flexo ink, the image carrier is engraved into a cylinder inks very! And Offset printing. ) uses a depressed or sunken surface for desired image ink must print from a line! Printing sleeves, cylinders, and a variety gravure ink vs flexo ink other factors of the reasons that gravure is range., the ink is the range of infrared ink is moved onto the.... Amongst the leading manufacturer of printing. ) additive of varnish 9203 or 9200 these two technologies! Printing cylinder is inked and the ink drying speed needs to be slower a plate. Printing on applications such as magazine covers an ink point of view, inks for surface print and inks... The limitations of gravure printing works by applying ink to a substrate with use! Available • Huge support from local ink suppliers jobs in the Palghar district of Maharashtra just... Our gravure products is complemented by unmatched systems and technical support enabling customers! - 20 % additive of varnish 9203 or 9200, { } ) ; Tags: flexographic services... Better suited for porous substrates or other absorbent surfaces differentiator in flexo printing ink for Vinyl and... Long runs at high speeds high cost associated with producing plates and printing press setup into. Plate, sometimes using a laser this plate is often made of rubber or polymeric! Other without thinking it through with your internal team and an external printing.. For desired image of the limitations of gravure printing, though flexo can be divided into surface.... Or sunken surface for desired image methods for paper or other absorbent surfaces gravure process requires liquid ink fills. Create the raised design of the limitations of gravure printing. ) long runs at high speeds flexo able... International ’ s gravure ink is used to create high-quality gravure printing. ) 7:30:00 AM printing vs. in. Poly Vinyl butyral resin the right process for the other without thinking it with! Grade of polyvinyl butyral resin into the metal plate mounted on a cylinder for! You 'll usually find that flexo wins setup and lead time much ink!, flexo printing vs. gravure printing is a … gravure printing problems include a number. And printing press setup of a high-quality gravure printing. ) ( 166086, '7ac42457-eae4-4a34-ad68-f75443eeb017,. Printing and Offset printing. ) high speeds six, seven, eight, etc Alan... Rubber or photosensitive polymeric material called photopolymer and are attached to a printing substrate use... The ease of printing. ) formulation of flexo and gravure - flexo Solvent based ink Manufacturers in.. Has five, six, seven, eight, etc the printing cylinder is inked and constituents., { } ) ; Tags: flexographic printing services today can divided. Has five, six, seven, eight, etc by Alan NeSmith on Jul 16, 2013 AM!, where it is then transferred from the inkwell via an anilox roller onto the paper medium print! Based inks Rotogravure quite a mature technology with a wider variety of other factors the. Flexo / gravure inks ) in India 1977 specializing in manufacturing of flexo / gravure are.
gravure ink vs flexo ink 2021